Solutions

Autonomous Crushing Plant

Clear blockages faster, feed harder — AI control for the whole crushing circuit

Interactive plant schematic

Explore the flowsheet — click a highlighted area to open its technology page.

Technologies

Autonomous Rock Breaker

Autonomous Rock Breaker

Cuts blockage downtime at ROM bins and crushers — reinforcement-learning rock-breaker control with vision-based bridge detection breaks bridges pre-emptively, safely and with minimal human intervention.

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ROM Grizzly Bridge Detection

ROM Grizzly Bridge Detection

Camera-based detection distinguishes spillage, overhang and bridges on the static grizzly, supporting truck-tipping, feedrate and approved rock-breaking workflows.

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Oversize Management & Control

Oversize Management & Control

Targets oversize-related crushing downtime — real-time neural detection of oversize ore informs control-system, operator, blasting and rock-breaking responses across the circuit.

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Crusher Bridge Detection

Crusher Bridge Detection

Detects crusher-bowl bridge conditions from camera and process data, supporting truck-tipping, primary-feedrate and rock-breaking workflows where the site integration allows.

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Crusher Bridge Prediction

Crusher Bridge Prediction

Uses process data to estimate bridge risk early enough for a progressive feed response, subject to site-specific validation and control limits.

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Neural Primary Discharge Control

Neural Primary Discharge Control

Smooths primary discharge despite changing ore and tipping — CNN time-series forecasting drives adaptive apron-feeder control, benchmarks competing control strategies and powers predictive alarming.

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Neural Crusher CSS Control

Neural Crusher CSS Control

Ends inefficient fixed-gap crushing — neural work-index prediction from visual and process data adjusts closed side setting and speed for consistent product size, higher throughput and lower energy use.

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Real-time Timber Detection

Real-time Timber Detection

Detects timber, plastics, fibreglass and tramp metal on conveyors and can trigger alarms or automatic diversion when integrated with the plant control system.

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Autonomous Mine Intelligence

A plant-level optimiser for Crushing

Your operators shouldn’t have to trial-and-error the plant to its sweet spot. Above the crushing control loops, a governed Layer-3 process supervisor continuously moves the plant’s high-level setpoints — searching for better operating points while a Layer-2 neural model-predictive layer models the process response. It runs in closed loop within operator-approved boundaries, measures what actually happened, and learns which moves improve performance.

Setpoints it moves

  • ROM feed rate
  • Apron-feeder distribution & speed
  • Crusher CSS targets
  • Surge-bin level targets

Optimisation objectives

  • Maximise sustained throughput
  • Minimise oversize to downstream
  • Avoid bridging & crusher overload
  • Balance bin & surge inventory
Operator-bounded Quality-gated Auditable Revert-safe
Part of Autonomous Mine Intelligence →